There are a lot of technical terms in different industries which we aren’t aware of. You can’t expect a worker to know about impulse, load, force, or any other term related to physics. No matter how hard one tries, they simply can’t avoid unnecessary accidents. One of the standard terms which lead to unwanted damages is ‘Shock Loading.’
It is very common in airports and warehouses where the workers have to deal with heavy luggage. However, many of us aren’t aware of what shock loading is, and getting an idea of the same can be helpful.
What is Shock Loading?
Every machine comes in with some limitations. All those tools which promise to lift the heaviest of the luggage have certain shortcomings. Shock loading is a certain increase in the load due to the failure in the machine.
It is very common when one uses spring ball transfer units. All the workers are requested to follow the strict instructions. But to skip to the end, many tries to overweight the machine leading to shock loading.
In other words, shock loading can be expressed as a free fall of the load until a rig stops it. It can happen when the ball transfer units are on an uneven surface causing jerks and unwanted movements.
To understand shock loading efficiently, we must know the difference between load and weight. Most of the time, we misunderstand weight as a load. Weight is the object’s mass; however, the load is the weight multiplied by the force it is being pulled by.
Therefore, if an external force makes the luggage move faster than the required speed, it can exceed the load prescribed by the catalog. This can damage the spring transfer units. Some of the units can be repaired, but if the load was huge, it could permanently damage the ball units. In these situations, it is essential to get a quick maintenance check.
However, you don’t have to worry about the shock loading. With the preventive measures provided by us, you can avoid such instances to a great level.
How to avoid Shock Loading?
Shock loading is caused due to carelessness and the lack of knowledge by the workers. As mentioned earlier, we can’t expect everyone to know about the different technical terms and the physics involved.
The best way to avoid shock loading is by training the staff properly. Working as staff at an airport is not an easy task. You have to deal with thousands of luggage every day, and no one of that should be gone missing. Many times, the staffs have to skip their meal to meet the deadlines.
This can lead to stress, making the staff avoid the crucial small things in dealing with the machines. With proper training, every staff can learn to manage their time and use every machine to its full potential. After all, preventing any damages will cost lesser than repairing one.
Instead of depending on probability, one should calculate the shock loads and put them into account. This can help to avoid any shock loading instances. Suppose the machine strictly advises not to load more than 600 kg at a time.
One can simply calculate the maximum force that can increase the load to its full potential and then incorporate it into a weight limit. It is necessary to look after the ball transfer units as we can’t have them damaged.
Another effective way to deal with the shock loading is by incorporating spring transfer units. This is a high-tech tool that helps to reduce the shock load as much as possible. With its incorporation, one can minimize the force exerted by external anomalies.
Upgrading your options to spring transfer units is a great idea, bearing the damage cost once every few months. One can even find the pneumatic models similar to the spring units but come in with certain differences. Both tools have the same work to do.
Shock loading is avoidable at times. It is very common when it’s rush hour and one just can’t slow down due to the mechanical shortcomings. The best way to tackle the situation is by improving the tool’s quality, and this is possible with the help of spring transfer units.
All the accidental loadings can now be avoided with just one change!